FTTH Wire Manufacturing Line – Cutting-edge Production System

Were you aware that modern fiber optic cabling setups function at velocities of up to 190 m per minute? Such remarkable performance is made possible by advanced production methods designed for rapid production.

Such setups are constructed to manage diverse cabling forms, such as drop cables and compact buffered wires. Their compact design, often under twenty-six meters, suits them well for modern facilities.

Integration with intelligent production networks guarantees uninterrupted operations. Via MES/ERP connectivity, these Fiber coloring machine fabrication lines offer peerless precision and efficiency. This renders them the leading option for companies aiming to stay ahead in the fiber optic industry.

Overview of the FTTH Manufacturing Line

Streamlined fabrication processes are key to addressing the increasing requirement for dependable links. These configurations aim to manufacture top-grade fiber optic cables that energize modern networks. Utilizing sophisticated techniques, they provide for precision and swiftness in every step of the process.

What is an FTTH Cable Production Line?

An FTTH production line comprises a unified setup to produce FTTH drop cables. These cables consist of bare fibers secured with steel or FRP, combined with protective sheathing. The result is a long-lasting and high-performance option for high-speed internet connections.

It supports multiple compounds, such as PVC, LSZH, and PE resins. This flexibility ensures it accommodates varied market demands. Additionally, the quad-head fiber payout mechanism offers exact tension management, keeping accuracy within ±0.05N.

Reasons to Select Our Cutting-edge Production System

Our system distinguishes itself for its accuracy and performance. Consider these highlights:

• Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
• Supports LSZH, PVC, and PE sheath materials for versatile applications
• Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
• Provides throughput up to 9km/h specifically for 2.0×3.0mm cables

Such attributes guarantee streamlined functionality and premium production. Thus, it becomes the optimal option for enterprises aiming to stay ahead in the fiber optic industry.

Highlights of Our FTTH Manufacturing System

Modern manufacturing systems are transforming how fiber optic cables are produced. Our advanced equipment integrates accuracy, productivity, and innovative solutions to deliver premium performance. The following outlines the remarkable components that position our system at the forefront.

Exact Extrusion Unit with Fine-tuning Head

At the heart of our system is a customized 50mm extruder built to ensure meticulous dispersion of materials. It guarantees uniform excellence throughout each cable produced. Its adjustable head permits effortless modification, suiting assorted compounds like PVC, LSZH, and PE plastics.

Equipped with OMRON heat management, the system keeps precision within ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, making it a cost-effective solution for manufacturers.

Automated Fiber Dispensing with Strain Management

Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.

This feature is particularly beneficial for producing high-quality fiber cables, since it preserves even tension along every step.

Mechanized Collection and Reel-Receiving Setup

Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, ensuring versatility across different production demands. The automated line-receiving feature eliminates the need for manual rewinding, thereby cutting processing time and minimizing workforce expense.

Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, ensuring that every fiber cable meets stringent industry standards, yielding resilient and dependable items.

Advanced Technology Behind the Production Line

Cutting-edge technology is reshaping the fiber optic manufacturing process. Our equipment is engineered to provide exactness, consistency, and productivity, guaranteeing superior outputs in every production run. Below, we explore the advanced features that set our equipment apart.

Worldwide Industrial PC and PLC Integration System

At the core of our system is the FiberCAN PLC control system with an industrial PC interface. Such control technology provides smooth workflow and live supervision. It allows for precise adjustments, enhancing the quality of every optical cable produced.

With a power consumption of just 35KW/h during normal operation, it offers low energy consumption. Such efficiency lowers running expenses while upholding excellent functionality. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.

Outstanding Durability and Dependability Using Renowned Parts

We utilize top-quality elements from reputed brands like OMRON controllers and worldwide motor suppliers selected due to their robustness and accuracy, promising lasting dependability.

Steel-reinforced wiring combined with sophisticated FTTH cable production line management systems bolsters robustness and balance, ensuring that every optical cable meets industry standards for quality and performance.

MES/ERP Connectivity Integration

Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. This ensures transparency and efficiency throughout the manufacturing process.

With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, making our system a smart choice for modern manufacturing facilities.

Feature	Advantage
FiberCAN PLC Setup	Accurate control and immediate supervision
Low Energy Consumption of 35KW/h	Low-cost energy performance
9m Cable Accumulator	Uninterrupted processing
OMRON-based Control Units	Long-lasting accuracy
ERP System Compatibility	Real-time production tracking

Applications of FTTH Cable Production Line

Modern fabrication systems are transforming the way we create reliable fiber optic solutions. These systems are designed to meet diverse industry needs, ensuring adaptability and accuracy across usages. Let’s examine the main functions served by this innovative machinery.

Manufacturing Home Drop Cables

Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.

Important elements consist of:

• Combined FRP and diminutive steel wire payout to enhance strength
• Movable mold assistance to swiftly alter configurations
• Adaptability to meet interior as well as exterior standards

Fabricating Compact Buffered and Free Tube Cables

This machinery is equally suitable for creating both tight buffered and loose tube cable variants. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.

Tailored Options for Diverse Cable Configurations

Versatility characterizes our manufacturing process. It supports a wide range of materials and configurations, making it suitable for diverse applications. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. Such flexibility permits meeting particular demands while maintaining superior output.

Advantages of Our FTTH Manufacturing System

Choosing state-of-the-art production solutions brings significant advantages to companies in the fiber optics industry. They are engineered for operational efficiency, cost reduction, and superior product output. The following highlights the primary advantages that position our system as the preferred option among manufacturers.

Enhanced Efficiency and Productivity

It guarantees rapid fiber secondary coating line function, producing 7-9km/h outputs based on cable dimensions, enabling companies to satisfy rising requirements while preserving excellence. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.

Economical Fiber Optic System Implementation

Operating at a reduced 35KW/h, our machinery significantly cuts running costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.

Consistent and Uniform Cable Finishing

Accurate extrusion guarantees an even and trustworthy finish on each cable, minimizing additional loss to ≤0.02dB/km, ensuring top performance. The use of steel reinforcement adds durability, making the cables suitable for various applications.

Aspect	Advantage
High-Speed Production	Superior output rate
Efficient Power Usage	Cost savings
≤0.02dB/km Loss	Top operational efficacy
1000mm Working Height	Ergonomic design

Summary

Advanced fiber optic manufacturing systems are setting new standards in the industry. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.

They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.

Ready to transform your manufacturing process? Get in touch to learn about bespoke solutions designed for you. Experience the future of fiber optic technology with our industry-leading systems.